What specific contents and data are included in your inspection reports?

Our inspection reports provide exhaustive quantitative and qualitative data, delivering complete traceability and actionable insights for quality assurance, process optimization, and regulatory compliance.

Executive Summary and Critical Findings

Report Overview Section:

• Inspection Objective: Clear statement of analysis purpose (first-article validation, failure analysis, etc.)

• Part Identification: Component name, drawing revision, serial number, and material specification

• Executive Summary: High-level pass/fail determination with critical findings highlighted

• Recommendations: Specific corrective actions or process adjustments

This section immediately directs attention to crucial information, particularly for time-sensitive applications in Aerospace and Aviation or Medical and Healthcare.

Dimensional Analysis and GD&T Verification

Comprehensive Measurement Data:

• Actual vs. Nominal Dimensions: Tabulated comparison of all critical features with deviation values

• Geometric Dimensioning & Tolerancing: Form, orientation, location, and runout per ASME Y14.5

• Statistical Analysis: Cp/Cpk values for production batches and measurement uncertainty

• Feature-Based Reporting: Organized by characteristic type (holes, planes, surfaces, etc.)

For components manufactured using Powder Bed Fusion, this includes a specific analysis of critical features that are affected by thermal stresses.

Material and Microstructural Analysis

Metallographic Examination Results:

• Grain Structure Analysis: Quantitative grain size measurements per ASTM E112 with distribution histograms

• Porosity Quantification: Total porosity percentage, pore size distribution, and location mapping

• Phase Identification: Microstructural constituents and their distribution

• Defect Classification: Categorization and measurement of inclusions, cracks, and anomalies

This section is particularly critical for validating Heat Treatment processes and Hot Isostatic Pressing effectiveness on Titanium Alloy components.

Surface Topography and Finish Analysis

3D Surface Characterization:

• Surface Roughness Parameters: Ra, Rz, Rq values with measurement locations indicated

• Waviness Analysis: Longer-wavelength form errors from build process effects

• Texture Direction: Lay pattern analysis relative to build orientation

• Defect Mapping: Location and severity of surface anomalies

This data correlates directly with the effectiveness of subsequent Surface Treatment processes.

Non-Destructive Testing Results

CT Scanning Data Interpretation:

• Volumetric Analysis: 3D visualization of internal features and defects

• Wall Thickness Analysis: Color-coded maps showing thickness variations

• Porosity Distribution: Location and size of internal voids with statistical summary

• Assembly Verification: Clearance analysis and component fitment validation

Comparative Analysis Against Standards

Quality Conformance Assessment:

• Material Specification Compliance: Verification against ASTM, AMS, or ISO standards

• Process-Specific Requirements: Assessment against additive manufacturing guidelines

• Customer Drawing Requirements: Feature-by-feature compliance status

• Regulatory Compliance: FDA, FAA, or other industry-specific requirements

Visual Documentation

Comprehensive Visual Evidence:

• Macro Photography: Overall part condition and identification markings

• Microscopic Images: High-resolution micrographs at standardized magnifications (50X, 100X, 200X, 500X)

• Scanning Electron Microscopy: High-magnification images for detailed fracture or feature analysis

• Color-Coded Deviation Maps: 3D CAD comparison with deviation scales

Process and Equipment Documentation

Traceability Information:

• Inspection Equipment Details: Specific instruments used with calibration dates

• Measurement Uncertainty: Stated uncertainty values for critical dimensions

• Environmental Conditions: Temperature and humidity during measurement

• Operator Information and Approval Signatures

Statistical Process Control Data

Production Monitoring Metrics:

• Batch Analysis Trends: Historical data comparison for ongoing production

• Statistical Summaries: Mean, standard deviation, and range for critical characteristics

• Process Capability Indices: Cp, Cpk, Pp, Ppk values for qualified processes

• Control Chart Data: For ongoing production monitoring

Risk Assessment and Corrective Actions

Quality Management Integration:

• Risk Priority Numbers: For identified non-conformances

• Root Cause Analysis: Initial investigation findings for failures

• Corrective Action Requests: Formal documentation of required actions

• Preventive Action Recommendations: Process improvements to avoid recurrence

Digital Data Appendices

Electronic Deliverables:

• Raw Scan Data: Point clouds and mesh files in multiple formats

• CAD Comparison Files: 3D models with embedded deviation data

• Spreadsheet Data: Tabular results for further analysis

• Custom Viewing Files: For proprietary analysis software

Each report is tailored to the specific application, whether for Automotive component validation or Consumer Electronics first-article inspection, ensuring all stakeholders receive comprehensive, actionable data for informed decision-making.