How long does a full CMM inspection and formal report usually take?

Standard Inspection Workflow Duration

A comprehensive CMM inspection and formal report generation typically require 1-3 business days for most additive manufacturing components, with the specific duration dependent on part complexity, measurement requirements, and the depth of reporting. This timeframe encompasses the complete workflow from initial setup to final report delivery, ensuring thorough dimensional verification for components manufactured across our various processes, including Powder Bed Fusion and post-processed with CNC Machining.

Inspection Process Breakdown

Programming and Setup Phase

The initial stage involves program development and fixture design, typically requiring 2-6 hours, depending on the complexity of the components. For new components, this includes CAD model import, planning measurement strategies, and optimizing probe paths. Complex parts with free-form surfaces, such as those produced through Directed Energy Deposition, often necessitate more extensive programming to ensure comprehensive coverage of critical features.

Measurement Execution Time

Actual CMM measurement typically requires 1-4 hours, depending on the number of features and the required accuracy. Simple prismatic components may be completed in under an hour, while complex Titanium Alloy aerospace structures with hundreds of features often require extended measurement sessions. Components that have undergone specific Surface Treatment may require additional measurement considerations to account for surface finish effects.

Reporting and Analysis Timeline

Data Analysis and Report Generation

Following measurement completion, data analysis and formal report generation typically require 4-8 hours. This includes statistical analysis, tolerance compliance verification, and the generation of comprehensive documentation with color-coded deviation maps. For Aerospace and Aviation applications requiring First Article Inspection (FAI) reports, additional time is allocated to ensure compliance with specific customer and regulatory requirements.

Expedited Service Options

We offer accelerated 24-hour service for urgent projects, particularly valuable for Automotive, Medical, and Healthcare applications where production decisions depend on rapid quality verification. This expedited service maintains full measurement integrity while optimizing workflow efficiency through parallel processing of multiple inspection stages.